How to Apply Leatherette Patches to Hats (Step-by-Step Guide)

🔥 Heat Press Instructions for Leatherette Patches

Getting a clean bond depends a lot on the type of press you’re using. Here are the settings we recommend (based on the material we source and use at Bad Ash Creatives):

👉 Single Heat Plate Press (like Vevor models)

1. Pre-press the hat: Warm up the area at 300°F for 30 seconds. This flattens the surface and helps prep the fabric.

2. Apply the patch: Place your patch where you want it and press again at 300°F for 25 seconds with firm pressure.

👉 Double Heat Plate Press (like Hotronix 360 IQ)

You can go one of two ways:

• One-step method:

  • Set the top plate between 270–290°F and the bottom plate between 380–400°F.

  • Apply medium pressure for 45 seconds for a strong, single-step bond.

   

• Double-press method:

  • Warm the patch area first for 30 seconds.

  • Then place the patch and press again for 20–25 seconds.

  • This second round helps lock in the adhesive even more.

   

⚡ Pro Notes

• Always make sure patches are completely dry before pressing—moisture weakens the bond.

• If a corner isn’t sticking, give it a little more heat and pressure (short bursts of 5–10 seconds).

• Use a Teflon sheet or parchment paper to protect the surface of your patch.